Monday, September 14, 2009

Invest in a Centroid CNC Retrofit











Pratt and Whitney Viking Horizontal Mill with a CENTROD M400 CNC Retrofit Upgarde.

The benefit of retrofitting depends on the size and type of the machine being retrofitted. On average, retrofitting a good machine is less than 50% of the cost of a new machine of the same size and type. One important thing to consider when looking at retrofitting costs is that Centroid & CNC Services offer a complete retrofit solution from installation to training. One source, one price for a retrofitted running machine. A big difference when compared to some of our competitors.

Usually as the size and complexity of a machine increase so do the costs. But typically the percentage of the retrofit cost compared to a new machine cost is low. For instance to retrofit a 30 hp Horizontal Boring mill may cost $75K and buying one new would run $200K to $250K! One of our customers purchased a used Pratt and Whitney Viking Horizontal Boring mill (shown) for $25K and then put another $80K into the retrofit and saved himself $100,000 dollars.










Brown and Sharp 500VC Bed Mill with ATC, CENTROID M-400 equipped.
Not all retrofits are created equal. There are several companies offering low priced CNC systems. These types of retrofits are usually plagued with various problems. For one, most of the components in a particular system are manufactured from several different companies or they will try to reuse old electronics from the original system. When something goes wrong you'll have a hard time getting repairs or spare parts. Since so many companies are involved, often the company who built the amplifier will blame the problem on the the CPU manufacturer and vice-versa. Another common problem is that most of these other systems are not optically isolated. They may work just fine on the computer bench but really don't like a machine shop environment especially if a EDM machine or a Tig welder is being used anywhere near by. Centroid CNC controls are optically isolated and have superior RF (radio frequency) noise resistance.









Devleig Horizontal Jog Bore machine created with part with a CENTROID M400 CNC control.

When calculating the cost of a retrofit, don't forget to factor in the money that you will make since the machine will be able to make more parts per hour. In one case we have reduced the time it takes to make a particular part from 24 hours to 5! Another benefit is gained by the machine producing better quality parts therefore reducing scrap out-of-tolerence parts - more savings. Operator labor costs are also reduced because of the significant reduction of setup and programming time with the new control. These items really add up in the long run, so don't underestimate the dollars that you will gain with a Centroid CNC retrofit.










G and L 4 Axis Horizontal Milling machine, CENTROID M400 Equipped
Another savings to consider is that most retrofits can take place on-site therefore saving you any machine moving ,rigging and shipping costs which can become considerable especially with the larger machines. Even having a lot of tooling for a particular machine can influence the decision to retrofit. Some customers retrofit machines just because they have machining experience with a particular machine and know what it is capable of. They are familiar with the weight it can carry and the type of cuts it can take.












CENTROID CNC Retrofit kit comes completely assembled and tested ready to run.

All of our CNC controls are fully tested at the factory and are shipped ready to install, saving you time and money. One price for install, training and warranty.

Beware of another hidden cost of those other CNC systems. They will supply you with a box of parts, whereas we provide a turnkey system. You have to ask yourself, "Do I want to work on a retrofit? Or do I want to machine some parts?" So, when it comes to shopping for retrofits, be sure to compare apples to apples.

CENTROID gives you one source responsibility. Centroid designs and manufactures its own CNC operating system, programming software, CPUs, Amplifiers, PLCs and keyboards, so everything works together. We supply a complete CNC retrofit solution.



Friday, August 28, 2009

Ward Hi-Tech wins CNC turning-centre orders

In spite of the current difficult market conditions, Ward Hi-Tech reported an increase in orders towards the end of June.

Mike Burke, UK sales manager for Ward Hi-Tech, said: 'In the past two weeks our sales team brought in more than GBP1m worth of business.

'We were helped by the sale of a large HNK vertical lathe, with driven tooling, to a major oil and gas sub-contractor, but we also clinched a number of orders for mid-to-large capacity Hwacheon CNC turning centres and a Kiheung Universal Milling Centre with a 3m X-axis travel.' At the end of March, Ward Hi-Tech introduced its 'Confidence Package', a purchasing scheme available on all Hwacheon and Dah Lih machine-tool products that allows the buyer to quickly install a machine but gives the option to send the machine back after a minimum of 12 months if business circumstances change.

Several new customers have already taken advantage of the scheme, which allows the customer to remain in control of its finances even if business turns down in future.

Once a machine has been returned, the monthly finance payments are cancelled and the customer has no further financial commitment.

Dah Lih Vertical Machining Centres are available with X-axis travels from 510-2600mm, including high speed and heavy-duty variations with a variety of options.

Hwacheon CNC Turning Centres range from 6in chuck to 32in chuck, single or twin-spindle, single or twin-turret and include multi-axis variations.

Citizen to exhibit Miyano turning centres

Joining Citizen Machinery's latest Citizen CNC sliding-head lathe presentations at EMO 2009 in Milan will be five turning centres from Miyano.

The company said that visitors to its stand will be able to appreciate one-hit mill-turn technology from both brands of fixed and sliding-head machines that range from micro-machining processing at 4mm up to normal turn-mill cycles on material up to 64mm bar size.

Machine variants will also be shown that can be used for chucking applications including automated handling.

The common theme from both Citizen and Miyano will be the achievement of productivity gains by combining operations.

This follows the acquisition of 65 per cent of Miyano Machinery shares by Citizen Machinery Company, a division of Citizen Holdings.

Citizen will be exhibiting Streamline control technology in the Citizen K16 and L20 machines; the 80-tool Citizen M32-V will be showing three tool simultaneous cutting; and two versions of the A-Series in 20mm and 32mm capacities will also be demonstrated.

Citizen will showcase its Adaptive Guide Bush arrangement for 20mm and 32mm capacity machines that will automatically compensate for size variation in barstock and allow cheaper bright bar to be used in place of the normal ground material.